FROM SIMULATION TO REAL-TIME TRACKING AND OPTIMIZATION - Simulation software can be an effective tool to analyze and optimize process based operations. This abstract details the implementation of a warehouse simulation using the Simcad Pro dynamic simulation...

ABSTRACT:

The Eaton Cutler-Hammer facility has two separate areas of assembly. Eleven production lines compose the Load Center Assembly Area while 17 production lines compose the Metering/Meter Breaker/ACD Assembly Area. Currently, 11 fork trucks are used in the facility to bring parts from receiving to storage where they can be picked up when needed by the assembly lines. Fork trucks also take packaged goods from finished assembly to shipping. Fork truck drivers are often dedicated to one or two assembly lines in an attempt to meet their every need and to ensure that the assembly process does not incur downtime.

Using Simcad Pro Warehouse Simulation Software, companies proactively optimize their distribution centers by improving picking, receiving, slotting, put away and replenishment. Moreover, by optimizing picking schedules, man power and equipment optimization can be achieved.

Warehouse simulation can also help in analyzing the impact of future growth on the warehouse and help in identifying potential capacity constraints. What-if analysis can be used to determine potential impact of new flows and equipment on the operation.

Implementing Simcad Pro In Your Environment Is A Simple 3 Step Process:

• 1.) Graphically create the model flow and constraints without the need for code (GUI interfaces directly to the engine)
• 2.) Make "on-the-fly" model changes to model constraints and parameters during the simulation run then view your results using Simcad Pro's built in lean reports and onscreen graphs/gauges to obtain the optimal operational improvements.