Ensuring Success with Simulation

Simulation is an approximation of reality, the level to which it mimics reality depends on the tool and method used to implement the simulation model. The closer the simulation model mimics reality, the better its results and analysis are, while the faster the model is built and validated the greater the return on investment.

With fluctuations in manufacturing costs and the seemingly unpredictable economic climate, it is imperative to make every effort to increase productivity, fully utilize resources and decrease or eliminate possible bottlenecks. Simcad Pro is a sophisticated simulation engine that can be utilized to improve the overall efficiency of an assembly operation while using automation. Users of Simcad Pro have shown increased productivity, accuracy and efficiency, helping to cut costs without sacrificing the quality of their products. 

The Role of Dynamic Simulation® in Process Improvement Initiatives - In every industry, from manufacturing to services, logistics and healthcare, there is an increasing need to do more with less, increase efficiency while reducing cost, and improve utilization while maximizing...

Implementing Simcad Pro In Your Environment Is A Simple 3 Step Process:

• 1.) Graphically create the model flow and constraints without the need for code (GUI interfaces directly to the engine)
• 2.) Make "on-the-fly" model changes to model constraints and parameters during the simulation run then view your results using Simcad Pro's built in lean reports and onscreen graphs/gauges to obtain the optimal operational improvements.

What is Simulation? - Simulation Explained

Simulation software and methodology have been successfully used in supply chain, logistics, and manufacturing for many years and will continue to play a major role in these industries. The drive for more efficient operations, producing more with less, and constantly increasing and refining quality has been the driving force in adopting simulation software. Moreover, the heavy shift toward lean thinking and six sigma methods coupled with increasing operational variability have forced many companies to introduce dynamic predictive technologies to be an integral part of their daily operation procedures.

Next generation dynamic simulator operates under an entirely different paradigm than traditional static tools. The graphical interface used to build models does not generate or compile code since it interfaces directly with the multi-core simulation engine. When the simulation starts, the animation instantly displays, both in 2D and 3D , the current state of the engine. As inefficiencies develop, real time modifications can be made to model properties and constraints. These “on-the-fly” changes allow users to instantly realize potential gains and perform dynamic optimization.

Most simulation tools available on the market today provide an interface to allow for model creation, a simulation engine, and a post-simulation analysis tool. The user interface is setup as either a pure coding environment, or a visual interface that creates code in the background, either way, coding is required to do any type of useful modeling. After the code is built and compiled, the simulation engine would run for a set amount of time after which the user is presented with the data to be either animated or charted.

With rising costs in manufacturing, it is important to make every effort to reduce bottlenecks, improve efficiency and utilize resources fully. Simcad Pro is a sophisticated dynamic simulation engine that can be utilized to improve the overall efficiency of an assembly line. Users of Simcad Pro have experienced increased efficiency, effectiveness and accuracy within their assembly lines, meaning increased profits. Additionally, staff allocation and shifts can be better forecast and analyzed, reducing the overall cost of the operation while increasing utilization of available resources.

1.) How long has Simcad Pro been on the market?

The first version of Simcad Pro was released in February of 1996. Since then, and through customer feedback, CreateASoft successfully added most of the requested features. For that reason, Simcad Pro features list is customer driven and contains the required capabilities to handle today's complex business world.

LEAN ====> Eliminate Waste. Increase Efficiency

It has been proven that Lean methods improve efficiency, reduce cost, and increase the overall profitability of organizations. Although different variations of these methods have been applied to different industries, the fact remains, that if implemented correctly, Lean methods work. Today's organizations need to be very adaptive, and very dynamic in the way they react to consumer demand; and what better way to adapt than with a dynamic tool? Avoid lost opportunity and lost revenue, by eliminating slow operational response with Simcad Pro 's patented dynamic technology.

Automation Technologies Industries (ATI), a leader in factory automation, takes advantage of Simcad to demonstrate solution feasibility of a new conveyor line implementation for a major automotive manufacturer. The total value of this project will exceed $1.8 Million - we now have the contract and purchase order.

Monte Carlo simulations can be used to study the variability of the model and determine the model behavior boundaries along with the expected performance. In simulation models that contain variable failure rates, variable processing rates at each stations, and variable inputs, Monte Carlo simulation runs can be a tremendous asset to any organization in order to understand the intricate behavior of the model environment. Simcad Pro created models benefit from the fact that Simcad Pro integrates all the tools required to run and analyze Monte Carlo simulations quickly and effectively. Coupled with the patented On-the-fly dynamic model updates, Simcad Pro provides an unprecedented simulation environment unmatched in the industry.