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Manufacturing Simulation - Automation, Job Shop, High Mix mfg
Equipment Feasibility with Bottlenecks/Constraint Analysis
  • Automatic Bottleneck identification including detailed reporting on constraints and contributing factors
  • Analyze the effect of changing equipment and new technologies including automation
  • Integrated costing analysis, scenario analysis, and dynamic KPI/Metric reporting tools

Manpower Optimization and Cost Reduction
  • Identify optimal manpower levels and the impact on operational efficiency
  • Analyze the impact of shifting schedules and cross training employees
  • Define detailed shifts, including holiday schedules, planned and unplanned breaks, vacations, and sick days

Production Forecasting, Scheduling and Adherence
  • Automatic Schedule Generation and optimization
  • Proactive forecasting and dynamic production scheduling
  • Optimize Efficiency
  • Schedule comparison and deviation analysis

Capacity Analysis and Growth Projection
  • Capacity Analysis - Identify current capacity and constraints, plan for increased demand
  • Growth Projection - Integrated scenario analysis provides graphical comparison among different implementation plans based on expected growth trends
Implementing LEAN Six Sigma
  • Automatically generated dynamic value stream mapping and detailed lean analysis
  • Integrated LEAN/TQM/Six Sigma Tools including Dynamic Value Stream Mapping provides kanban sizing, reorder triggers, line balancing, inventory optimization, safety stock levels and more
  • Load leveling, Kaizan effects, and kanban optimization

  • Simulation Case Study / Simulation White Paper -- The different capabilities and advantages of Simcad Pro's patented dynamic simulation software for Manpower Optimization and Cost Reduction
  • 3D Dynamic Manufacturing Simulation Demo Videos